Air compressors are like the heart of many industries. The benefit of these systems includes powering equipment, supervising industrial control systems while also performing laser cutting operations with precision. The operation of an oil-lubricated air compressor faces problems once it empties its oil supply. You will find the answer unfashionable and disturbing.
Every air compressor model including both Chinese rotary screw air compressor and assist screw types requires constant monitoring of oil levels. This article will examine the potential dangers that occur when the compressor dries out through symptom evaluation and solution discovery.
Why Oil Is So Important in Compressors
Rotary screw compressors need oil beyond its basic lubricant function. The lubricating oil serves to cool down the equipment while sealing crucial parts and preventing wears and damages. The absence of oil results in increased metal-to-metal friction that creates damaging heat generated by the components.
The Chinese rotary screw air compressor depends on oil to maintain the alignment of rotors which in turn boosts machine operational efficiency. The entire unit faces failure when there’s no lubrication.
What Actually Happens When You Run Out of Oil?
A compressor running without oil leads to successive breakdowns throughout its operation. The internal compressor machinery develops friction between moving parts as they start to rub against each other. The systems experience rapid overheating at the same time wear processes advance much faster than normal.
The prolonged usage without oil would force bearings rotors and pistons to become completely deformed and seized. A lack of your attention to oil will cause more than just engine failure because it compromises your compressor’s lifetime completely.
Common Warning Signs to Watch For
- A compressor with dry components will produce sounds like squealing accompanied by clunking and grinding noises.
- When a compressor heats up it usually indicates there is too little lubricating oil within the system.
- Low pressure together with delayed airflow could signal internal damage within the system.
- A burning odor along with smoke indicates imminent danger therefore you should immediately stop the machine.
Oil-Free vs. Oil-Lubricated Models
You can operate certain air compressors without external oiling since their design remains oil-free. These types of compressors provide efficient performance only when used for basic tasks. Railroad-grade compressor devices such as rotary screw compressors need precise oil maintenance procedures.
Introducing Air Assist Screw Compressors
The air assist screw compressor represents the best solution for performing exact work processes such as laser cutting applications. The cutting capacity of this model increases with extra air jets which makes it an ideal selection for industrial production facilities. As a mechanical system the air assist screw compressor needs proper lubrication to avoid failures during normal operations.
A perfect option for 1000-3000W laser machines exists in the form of an air assist screw compressor.
How to Prevent Oil Depletion
The system requires scheduled checks of oil level followed by recommended oil changes.
- Single Visual Inspections should be done using the oil sight glass or dipstick once per week.
- Choose the correct lubricating oil since not every solution performs the same way. Stick to manufacturer-approved lubricants.
- Monitor both Temperature and Pressure readings because they provide detailed information regarding internal oil state.
Long-Term Effects of Running Dry
The endurance of a compressor during brief oil-less operation will result in permanent modifications to its condition. Unaligned and weakened internal parts reduce the lifetime of your machine devices. Practical failure, reduced operational pressure and expensive repairs will become common issues for your system.
Conclusion
Every lubricated air compressor depends completely on oil for its survival. The complete breakdown of your equipment as well as overheating and internal damage will occur when your lubricant runs out. When your machine displays warning signs you should take action immediately and discard any thoughts that it can survive without help.
Your Chinese rotary screw air compressor or air assist screw compressor requires proper maintenance through scheduled checks of oil levels and the correct lubricant use alongside regular maintenance work.
FAQs
- Using motor oil within an air compressor is not permitted.
Motor oil contains detergents that harm the internals present inside air compressors. Use compressor-specific oil.
- When changing oil in a compressor how frequently should I perform this task?
An oil change needs to occur between 500 and 1000 operational hours according to the compressor model and its intended use.
- What would be the outcome if I maintain continuous operation of a dry compressor?
System breakdown alongside component failure might occur along with overheating when operating a dry compressor.
- Are oil-free compressors better?
Small jobs are their use case yet oil-lubricated industrial models still prove more durable and perform better.
- I need to confirm if my compressor operates with lubricating oil through which specific indicators?
Refer to your user manual and search for either fill cap or dipstick or sight glass.
